Charging Towards Change: Pioneering Plastic Innovations in the Automotive Industry

As the automotive industry pushes towards a more sustainable future, the materials used to build vehicles are evolving. In this journey, plastics play a complementary role alongside other lightweight materials like aluminium, working together to make vehicles lighter, safer, and more efficient. Plastics aren't the only factor in weight reduction, but their versatility allows for smooth integration with other materials, contributing to lighter designs and boosting overall vehicle performance.

Initially, plastics were limited to interior finishes, but today, they are used in exterior parts like doors, wings, bonnets, and bumpers. Plastics such as polypropylene, commonly found in plastic bottles, are now essential in automotive design. As a thermoplastic polymer, polypropylene can be easily shaped, offering manufacturers greater versatility and adaptability in the design process.

LIGHTER. FASTER. SMARTER.
Although plastic makes up over 50% of a car’s body, it only accounts for about 10% of the vehicle’s overall weight. This reduction, in combination with other lightweight materials, leads to better fuel efficiency—whether petrol-powered or electric—and lowers carbon emissions.

At the core of automotive excellence lies remarkable engineering, and racing is its ultimate celebration. While speed and strategy define the sport, efficiency is the key to success—every fraction of weight, every drop of fuel, and every streamlined decision makes a difference. Lighter vehicles, optimised with a mix of materials, are faster, more efficient, and less harmful to the environment.

Leading the charge in this race to efficiency is Omani racing legend and sustainability advocate Ahmad Al Harthy. In his words, "Every gram of weight and every drop of fuel counts. The combination of plastic and other materials has revolutionised racing." [2]
SAFETY MEETS EFFICIENCY
Plastics aren’t just for reducing weight; they play a key role in vehicle safety, complementing other materials to enhance protection. Seatbelts, for instance, are made from polyester fibres, a blend of fabric and plastic that helps protect passengers in crashes. Windscreens and windows use plastic blends to prevent shattering, adding an extra layer of security.

Foam fillers made of plastic are used to strengthen hollow structures like sills and pillars, improving safety during rollovers. While rare, these accidents account for a significant number of fatalities, highlighting plastic’s critical role in vehicle safety.
ACCELERATING THE FUTURE OF MOBILITY
Plastic is also vital for the infrastructure supporting autonomous vehicles. Charging and refuelling stations made with plastic composites offer impact resistance, durability in extreme weather, and protection against tampering. [1] These qualities are critical as the automotive industry transitions towards smarter, more sustainable solutions.

With lightweighting being essential in electric vehicles, plastics and other materials can contribute significantly. Lighter EVs travel farther on a single charge, improving energy efficiency and performance. In addition, plastic components help create smaller, more efficient batteries, reducing manufacturing costs and resource consumption, contributing to greener vehicles that support global decarbonisation goals.
END-OF-LIFE & DECOMMISSIONING
The lifecycle of a vehicle doesn’t end when it leaves the road. At the end of a car’s life, both the metals and plastics used in its construction are decommissioned and recycled. This ensures that valuable resources are not wasted and can be reintroduced into the production process, contributing to a circular economy and reducing the environmental impact of discarded vehicles.
FROM WASTE TO WONDER
Plastics offer unparalleled design flexibility, enabling manufacturers to mould parts into aerodynamic shapes that enhance fuel efficiency. Beyond design, innovation in recycled plastics and bio-based polymers aligns with the principles of a circular economy. Currently, only about 19% of automotive plastics are recycled, but the industry is working to achieve 25% by 2030 and 30% by 2035, driving sustainability efforts forward. [3]

By reusing and recycling materials, the automotive industry is reducing waste and working towards its sustainability goals. This focus on recycled content supports the industry’s broader objective of creating vehicles that are more sustainable throughout their lifecycle.
ON THE ROAD TO A GREENER TOMORROW
Plastic has proven to be a pivotal component in the creation of lighter, safer, and more efficient vehicles when used alongside other materials like aluminium. By enhancing performance and sustainability, plastics and their innovative applications are helping to shape the future of the automotive industry. Whether in racing or everyday driving, plastic plays a vital role in the journey towards smarter, greener transportation.

The race isn’t just about crossing the finish line first; it’s about ensuring we all move towards a future that’s more sustainable, efficient, and innovative.
TOWARD A MORE CONSCIOUS FUTURE

At OQ, we believe in the power of thoughtful, conscientious consumption. The materials we use today shape the world of tomorrow, and plastic plays a vital role in that journey. By using it responsibly, recycling it effectively, and embracing sustainable innovations, we can help reduce environmental impact while driving progress. Our commitment lies in promoting a more mindful approach to plastics and ensuring we leave a better world behind for future generations.